Solutions

Advanced Process Control for Ball Mills in the Mining Industry.

Advanced Process Control for Crushers in the Mining Industry.

Advanced Process Control for Dryers in the Feed Industry.

Advanced process control for filter presses in mining and mineral processing operations, optimizing feed pressure, cycle time, wash efficiency, and cake moisture to improve dewatering performance and reduce operating costs.

Advanced Process Control for Flotations in the Mining Industry.

Advanced process control for High Pressure Grinding Rolls (HPGR) in mining comminution circuits, optimizing roll gap, specific pressing force, and feed rate to maximize product size consistency and energy efficiency.

Metris Kiln ACE is an advanced process control system for lime kilns in kraft pulp mills. Using BrainWave® MPC, it maximizes lime throughput and quality, minimizes fuel consumption, and eliminates the need for high-temperature operating margins that waste energy and accelerate refractory wear.

Pelletizing ACE is an advanced process control solution for ore pelletizing operations, applying model predictive control to optimize green ball formation, induration furnace performance, and final pellet quality in balling and traveling grate circuits.

Screen House ACE is an advanced process control solution for mineral processing screen house operations, applying model predictive control to optimize screen feed distribution, deck utilization, and product size classification in crushing and screening circuits.

Metris Scrubber ACE applies advanced process control to scrubbing circuits used in mineral processing for surface contaminant removal and particle liberation. The solution optimizes scrubber speed, residence time, water addition, and feed rate simultaneously, improving downstream separation efficiency and product quality in phosphate, silica, and industrial minerals operations.

Smart Char Bed Measurement creates a 3D model of the recovery boiler char bed and its location using video feeds from multiple furnace cameras positioned on different walls. Char bed geometry and position data are delivered to the DCS via OPC UA for improved combustion management.

Smart Smelt Flow Measurement uses video analysis of smelt spout CCTV cameras to measure smelt flow velocity, volumetric flow rate, and spout fouling index in recovery boilers. Measurement values are shared via OPC UA and the fouling index can be used to trigger or control smelt spout cleaning robots.

ANDRITZ Asset Health Advisor (AHA) — digital solution for monitoring and assessing the health of industrial assets. Provides condition-based health scores, deterioration alerts, and maintenance recommendations to extend asset life and prevent unplanned downtime.

Power Boiler Analytics and Monitoring is a digital advisor that runs 24 hours and 7 days a week using live data from your plant to improve its overall performance. Push notifications via e-mail increase the operators' awareness of unstable operating conditions, from fuel feeding down to flue gas treatment. Recommendations can provide guidance on how to return the plant to better productivity.

Once the active material is formed, the battery goes to the finishing line for a top-up of the electrolyte level, plug positioning, washing, neutralization, and drying of the outer casing. After the drying stage, rapid discharge and high voltage tests are performed. Afterward, the terminal poles of the battery are brushed and greased. Finally, the battery is ready for marking, shrink wrapping, and all the final stages to enter the market

Automatic assembly line for AGM battery manufacturing including separator insertion, stacking, assembly control

ANDRITZ Batch Coating Control combines ANDRITZ coating process and equipment expertise with precise automation of batch coating processes. It controls product batching, vacuum profiles and liquid and powder dosing to deliver repeatable coating, accurate additive application and consistent product quality.

ANDRITZ Dryer Control combines ANDRITZ drying process and equipment expertise with advanced automation to deliver consistent, efficient and reliable drying. It coordinates product flow, temperature, airflow and retention time to achieve the required drying conditions while supporting product quality and energy-efficient operation.

ANDRITZ Extrusion Control combines ANDRITZ extrusion process and machine expertise with advanced automation to provide stable, repeatable and efficient extrusion. It coordinates the complete extrusion process, from feeding and conditioning through the extruder and product cutting, while protecting the equipment and supporting consistent product quality.

ANDRITZ Flow Coating Control combines ANDRITZ process and machine expertise with precise automation of post-pellet liquid application, helping achieve consistent dosing, reliable operation and uniform product quality. It can operate as a standalone control solution or integrate seamlessly into an ANDRITZ plant control system.

ANDRITZ Pelleting Control combines ANDRITZ pelleting process and machine expertise with advanced automation to deliver reliable, efficient and consistent pellet production. It can operate as a standalone control solution or integrate seamlessly into an ANDRITZ plant control system.

Assembly concepts are designed to control critical steps such as enveloping, stacking, and strap casting, supporting stable high-throughput and repeatable production. Modular line concepts can be adapted to different layouts and capacity requirements.

Flexible pilot manufacturing system for lithium-ion cylindrical cells supporting product development, process optimization and small-batch production. The platform integrates electrode processing, winding, can assembly, welding, electrolyte filling, sealing and testing technologies to provide a complete environment for validating manufacturing processes and qualifying new cell designs. The solution allows battery manufacturers, research organizations and technology developers to accelerate innovation while generating the process knowledge required for successful transition to large-scale production facilities

High-quality grids and lead strip support corrosion resistance, paste adhesion, and material strength, while reliable continuous operation helps stabilize downstream processes. ANDRITZ grid making solutions are designed for high accuracy and repeatability, with flexibility in grid design to match customer requirements.

Innovative multi-application automation platform for hydropower plants, integrating Excitation, Electrical Protection, Turbine Governor, and Synchronization functions in a single unified hardware architecture.

Energy-efficient formation and safe, proven technology help reduce operating costs and support reliable long-term operation across the finishing process. Advanced operating software enables a fully controllable process and supports stable quality in day-to-day production.

Consistent lead oxide quality helps protect battery performance along the whole production chain while supporting efficient and sustainable operation. The oxide production setup can be tailored to different footprints, capacities, and process approaches, backed by proven technology and long-term battery industry experience.

Consistent paste quality and controlled process parameters help ensure uniform plate performance and repeatable battery results. ANDRITZ mixing and pasting solutions are designed for stable, controllable operation across a wide range of formulations, with flexible system configurations to match capacity and layout needs.

Consistent paste quality and controlled process parameters help ensure uniform plate performance and repeatable battery results. ANDRITZ mixing and pasting solutions are designed for stable, controllable operation across a wide range of formulations, with flexible system configurations to match capacity and layout needs.

ANDRITZ L1 basic automation for electromechanical presses. Includes a programmed PLC and HMI Runtime for mechanical presses with electric motor drives. Supplied with new presses and available as a retrofit for existing installations.

The Automation and Digitalization Site Assessment for APC Mining and Mineral is an ANDRITZ engineering service that evaluates a customer facility to identify and quantify advanced process control improvement opportunities — delivering analysis-backed recommendations before any implementation commitment.

Discovers unknown and hidden process upsets, prioritize saving opportunities and support users to achieve more practical and cheapest decision-taking.

Web-based collaborative assessment tool for hydropower plant site inspections, embedding ANDRITZ Hydro field experience and supporting on- and off-line use with real-time remote expert support.

DiOMera Connected Solution provides Andritz hosted based condition monitoring and O&M management for hydropower plants within the ANDRITZ Operations & Maintenance Infrastructure. It enables real-time data acquisition, remote performance monitoring, and integration with the full suite of DiOMera analytical and maintenance tools via a secure O&M network connection.

DiOMera Disconnected Solution provides condition monitoring for hydropower plants in fully air-gapped or offline environments. Designed for sites with no network connectivity to the ANDRITZ O&M Infrastructure, it enables local data acquisition and monitoring without any external connection, ensuring operational continuity in the most isolated plant configurations.

Machine learning-based predictive and prescriptive maintenance analytics for hydropower plants, turning monitored signals into diagnostic and trend indicators to anticipate equipment degradation and support proactive maintenance decisions.

Advanced sensor systems for hydropower plants, combining specialized instrumentation with 25 years of turbine and generator monitoring expertise for reliable detection of complex equipment faults.

Metris DiOMera Standalone Solution delivers condition monitoring and O&M management for hydropower plants in environments where a direct connection to the ANDRITZ O&M Infrastructure is not required or available. The system operates independently on-site, providing local data acquisition, analytics, and maintenance management capabilities without dependency on a central network connection.

Complete lithium cell formation solution including chargers, racks, handling systems, process supervision, traceability and data analytics.

ANDRITZ excitation systems control the field current of synchronous generators to regulate terminal voltage and reactive power output, maintaining stable power supply under variable load and grid conditions. Delivered as complete engineered systems with digital Automatic Voltage Regulator (AVR) technology, they ensure reliable generator performance and grid code compliance.

ANDRITZ Power Plant Management systems maximize power production while minimizing costs for single hydropower plants and plant cascades, using modern management software to efficiently balance generation objectives across complex multi-unit and multi-plant configurations.

ANDRITZ synchronisation systems automate the process of connecting synchronous generators to the electrical grid, measuring and matching voltage, frequency, and phase angle before issuing the circuit breaker close command. The system prevents out-of-phase closure events that can cause significant mechanical and electrical damage to generator and turbine equipment.

Smart Modirack system is a liquor burner rack with optional automation systems. The system is stepwise approach for increasing automation level of the liquor burning system and automation level can be increased in future by adding features afterwards.

Smart Smelt Spout Robot is automatic cleaning system for recovery boiler smelt spouts without human interaction. Solution is based on heavy duty industrial robots. The solution is delivered with central safety control unit, robots and separate robot controllers. Safety system is based on safety fences and doors with magnetic locks. Central control unit can be connected to other systems for remote control.

Advanced Condition Monitoring and Protection System that records and evaluates vibration signals for high- and low-consistency refiners and rotating machine elements including motors and gear units.

Smart Fiberline Quality Tracking establishes a computational quality value for pulp. It provides real-time monitoring of the pulp quality based on process variables, and enables users to proactively optimize the forecast of the final pulp quality. With Smart Fiberline Quality Tracking, improved pulp quality, higher production availability and improved customer experience is achieved.

Smart Lime Mud Dry Solids Analyzer is a fully automated NIR-based measurement system that continuously monitors lime mud dry solids content after the lime mud filter. Accurate dry solids data supports optimization of lime kiln feed quality and recausticizing process performance.

The Smart Water Leakage Advisor is an AI-powered leakage detection application for safe recovery boiler operation, combining traditional mass balance calculations with machine learning algorithms to predict boiler conditions and detect abnormal process conditions associated with water or steam leaks. The analysis is based on standard recovery boiler instrumentation, with optional additional sensors to improve detection accuracy.