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Fully automated predictive model for the entire annealing process' from heating to cooling.
Advanced Process Control for Ball Mills in the Mining Industry.
Advanced Process Control for Bleaching Plants in the Pulp Industry.
Advanced Process Control for all Packaging Board Grades including Linerboard, Folding Box Board (FBB), Carton, Kraft Paper, Sac Paper grades in the Paper Industry.
Chemical Plant ACE uses model-based predictive, adaptive control for the generation of Chlorine Dioxide solution for the Pulping industry.
Advanced Process Control for Continuous Digesters in the Pulp Industry.
Advanced Process Control for Crushers in the Mining Industry.
The mathematical model for carbon steel pickling helps to maximize the overall production efficiency and throughput with assuring the required product quality also in cases of varying material properties and process conditions. The model is based on a real-time chemical optimization that directly controls the process state and acid concentrations in fully autonomous way.
ECOmaster software solution enables an ECOmode for the acid regeneration plants, that brings such strong advantages as: high energy savings, existing plants capacity increase as well as the smaller carbon footprint.
Advanced Process Control for WasteWater Treatment.
Advanced Process Control for Evaporation Plants in the Pulp Industry.
Advanced Process Control for Dryers in the Feed Industry.
Advanced Process Control for Flash Dryers in the Pulp Industry.
Advanced Process Control for Flotations in the Mining Industry.
Advanced Process Control for Grate Boilers.
The Level 2 process automation for cold rolling mills is the link between the basic automation and customers product planning system (Level 3/ERP). This is a powerful tool for storing and configuring the production schedule and calculation of pass schedules and flatness presettings. It also assists the operator with the general handling of the product and process data by providing graphical visualization and reporting. With the Storage Management function paper coils, sleeves, etc. are handled. This includes drive commands for cranes.
The Level 2 process automation for finishing lines is the link between the basic automation and customers product planning system (Level 3/ERP). This is a powerful tool for storing and configuring the production schedule and creating setpoints. It also assists the operator with the general handling of the product data by providing graphical visualization and reporting.
Advanced Process Control for Lime Kilns in the Pulp Industry.
The mathematical model for the stainless steel lines assists the production by applying the optimal process settings for the furnace control, pickling dosing, scalebreaker and shotblaster treatment. The model performs an accurate and efficient process control that reflects the real-time changes of the product mix.
Advanced Process Control for MDF plants.
Advanced Process Control for TMP Plants including BCTMP, P-RC -APMP, CTMP and APMP
"Andritz MES is an essential part of the plant automation system that takes the responsibility of delivering current and accurate information for the effective plant operation.
Metris addIQ ACE for filter presses automates the decision making process in the operation of multiple filter presses. It considers bottlenecks in the throughput, availability of water and the operating status in up- and downstream equipment.
Real-time, automatic adjustment of polymer dosage for belt filter presses and gravity belt tables.
Advanced Process Control for O2 Delig plants in the Pulp Industry.
Advanced Process Control for Paper Machines in the Paper Industry.
Advanced Process Control for Power Boilers.
ProMo 4 is a versatile and powerful platform based on iFIX designed to control and monitor the performance and efficiency of air quality control systems (AQCS) such as Electrostatic Precipitators (ESP) and Fabric Filters (FF).
Advanced Process Control for Pulp Dryers in the Pulp Industry.
Advanced Process Control for Recausticizing Plants in the Pulp Industry.
Advanced Process Control for the combustion control of the Recovery Boiler in the Pulp Industry.
Advanced Process Control for sootblowers management of the Recovery Boiler in the Pulp Industry.
Advanced Process Control for all Recycled Fiber grades, including OCC, Mixed Office Waste, and other recovered paper types in the Paper Industry.
Advanced Process Control for SAG Mills in the Mining Industry.
Advanced Process Control for Screening Area in the Pulp Industry.
Advanced Process Control for Steam Network and energy optimization, including load shedding of the steam system.
Shape control systems supplied by ANDRITZ Metals Germany are used in different rolling mills and strip processing plants in the steel, stainless steel, and non-ferrous metals industries. The shape:tronic System consisting of a model predictive control software in conjunction with a reliable shapemeter roll ensures excellent strip shape qualities and high production.
Advanced Process Control for Concentrate, Tailings, and CCD Thickeners in the Mining Industry.
Advanced Process Control for Tissue Paper in the Paper Industry.
Advanced Process Control for Brown Stock Washing area in the Pulp Industry.
Advanced Process Control for Water Treatment.
Smart Carryover Measurement is designed for measurement of the carryover from the recovery boiler flue gas. The system measures a relative amount of sulphate, sulfide and unburnt components in the flue gases. Carryover tool is a stand-alone measurement with optional connection to DCS. The sample is taken manually with a sample rod and analyzed in delivered analysis station.
Char Bed Measurement tool is designed for 3D modeling of the recovery boiler char bed and its location. Measurements are made from video feed of at least two furnace cameras on different walls. Measurement values can be presented in DCS via OPC UA.
Visual analysis of lime kiln’s burner flame shape and size into numerical form.
Smart Smelt Flow Measurement is designed for measurement of the recovery boiler smelt spouts flow velocity and volumetric flow rate. The system also measures the fouling of the smelt spouts and furnace smelt flashes. Fouling index can be used to control smelt spouts cleaning robot. Measurements are made from video feeds of the smelt spout CCTV cameras. Smelt flow measurement values can be presented on DCS via OPC UA. System requires at CCTV camera for each spout
Visual Die Protection (VDP) detects potential sources of die damage in advance (with a camera), allowing to automatically take timely corrective action to prevent damage and failures from occurring.
Visual Quality Inspection (VQI) detects defects in the shape, surface or appearance of parts (with a camera) and allows to divide between acceptable and not acceptable quality.
It has proactive ways to identify predictive risks of malfunctions and ensure the integrity of assets, minimizing production disruptions. The focus is on asset reliability and production availability.
Metris DiOMera connected monitoring in the ANDRITZ O&M Infrastructure
Metris DiOMera disconnected monitoring. Local Installation of connector or server and manual transfer and upload to the ANDRITZ O&M Infrastructure for the elaboration of the Analysis and Reporting.
Metris DiOMera standalone system. Local Server for local data acquisition. No services monitoring linked
Metris VibePro is your solution for real-time, 24/7 machinery health monitoring. Equipped with cutting-edge vibration and temperature sensors, VibePro delivers actionable insights that help you detect issues early and prevent costly downtime. With a battery life of up to 15 years and seamless wireless connectivity, it offers long-term reliability and flexible deployment across any industrial environment. Experience proactive maintenance, extend equipment lifespan, and keep your operations running smoothly with Metris VibePro, the future of predictive maintenance.
Power Boiler Analytics and Monitoring is a digital advisor that runs 24 hours and 7 days a week using live data from your plant to improve its overall performance. Push notifications via e-mail increase the operators’ awareness of unstable operating conditions, from fuel feeding down to flue gas treatment. Recommendations can provide guidance on how to return the plant to better productivity.
The Equiptment Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. Standalone control of a Crumbler
The Equiptment Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. Standalone control of Rollerdistance and monitoring roller slip of a Pellet mill.
The ASCADA Management System is a centralized system built to operate from a server and with the capability to handle up to 4 process modules with 1 server license (Included). Each process module consists of a PLC panel, where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. The option exists to add external clients for each process module for easy control next to the process.
The ASCADA Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals.
The Equiptment Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. Standalone control for ECS unit on a Extruder.
The ASCADA Management System is a centralized system built to operate from a server and with the capability to handle up to 4 process modules with 1 server license (Included). Each process module consists of a PLC panel, where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. The option exists to add external clients for each process module for easy control next to the process.
The ASCADA Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals.
The Plant control can control a feed plant from intake to outlet. It control the weighing, mixing, distribute the batchs to the pellet lines or massfeed lines, and from there to the storage silos.
The Equiptment Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. Standalone control forFlextex unit on a Extruder.
The Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. For Control of a HammerMill
The Equiptment Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process connected to IO terminals. Standalone control for grease lubrication of up to 3 pelletmills.
The ASCADA Management System is a centralized system built to operate from a server and with the capability to handle up to 4 process modules with 1 server license (Included). Each process module consists of a PLC panel, where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. The option exists to add external clients for each process module for easy control next to the process.
The ASCADA Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals.
The ASCADA Management System is a centralized system built to operate from a server and with the capability to handle up to 4 process modules with 1 server license (Included). Each process module consists of a PLC panel, where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. The option exists to add external clients for each process module for easy control next to the process.
The ASCADA Panel System is a de-centralized system built to operate next to the process. The interface consists of a touch panel installed directly into a wall fitted PLC panel where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals.
The ASCADA Management System is a centralized system built to operate from a server and with the capability to handle up to 4 process modules with 1 server license (Included). Each process module consists of a PLC panel, where relevant signals from the process and the MCC (NOT included) connect to remote IO terminals. The option exists to add external clients for each process module for easy control next to the process.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
Digital Twin for Bleaching area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Cooking area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Evaporation area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Lime Kilns, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Oxigen Delignification in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Paper Machine, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Power Boilers, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Can you train personnel and test your system without impacting production? Can you test the newest security system upgrade without risk to stop the production? It’s all possible with the Press Shop Digital Twin. Save you time and money.
Digital Twin for Pulp Dryers in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Caustizising plant in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Recovery Boilers in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for screening area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Tissue Machines, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Washing area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for White Liquor Oxidation area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
The EFFIC (Electronic Fabric Filter Integrated Controller) is a powerful and cost-effective tool designed for installation on new fabric filters or for replacement and modernization of control systems on existing units. It provides intelligent fabric filter control and replaces the traditional method of pulsing the fabric filter at a set time interval or at a set pressure drop 1 2.
The primary purpose of EPIC4 is to control the electrostatic precipitator (ESP) by managing the transformer rectifiers (T/Rs) and rapping systems. It ensures efficient particulate collection by charging and depositing particles on collecting plates, which are then removed through rapping. EPIC4 also includes several software packages such as EPOQ (Optimizes emissions), EOPT (Energy Optimization), and PCR (Power Control Rapping) to enhance ESP performance.
The SIR4 (Switched Integrated Rectifier) is designed for the control and supervision of Electrostatic Precipitator (ESP) installations. It provides high voltage to the ESP and includes secondary control options for rapping mechanisms, ash transport equipment, and heating elements monitoring. The SIR4 family offers various power ratings and product variants to suit different installation needs.
Mechanical or hydraulic tryout presses are best suited for use in die testing and start-up before volume production begins. At this point in time the line operator has the full press capacity available and, as required, can perform a precisely controlled closing of upper and lower die. As regards size/capacity, performance specifications, and detailed equipment options, tryout presses from Schuler can be perfectly adapted to the specific requirements of die testing, tryout, and pilot lot production runs.
Blanking lines equipped with conventional and servo-presses to manufacture and stack of shaped blanks. Addition application by using a oscillatiing die to produce rectangular, parallelogram and trapezoidal blanks.
CF - Cup Former Products:Beverage and food cans
L1-Application in native or virtualized environments for process control and HMI. Products: 2-high, 4-high, 6-high, S6-high, 4-/S6-high, MonoBlock, 20-high, SPM
L1-Application in native or virtualized environments for process control, safety and HMI. Products: Cut-to-length lines, Precision leveling, Slitting lines, Tension leveling and degreasing lines
L1-Automation for a mechanical press with electric motor(s) which includes a programmed PLC and HMI Runtime. Included in new presses, but also available as retrofit of an existing press.
The L1-Automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The automation covers the control (PLC, Safety) and display (HMI) of the process related functions like servo axis control, sequencers, alarms, product parameters, machine parameters and so on. The product also covers basic data collection tools like Soublog. Interfaces to MES systems, Metris - Digital Solutions are foreseen.
The L1-Materialtracking basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed in a native or virtualized PC-environment. The materialtracking automation covers the control (PLC) and display (HMI) of the materialtracking related functions like distribution of coil data and setpoints from MES to the related PLC´s and plant unit´s and position tracking of the strip head/tail of the plant. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
The L1-Movements basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The movements automation covers the control (PLC) and display (HMI) of the movements related functions like coil loading- and unloading sequences, table- and roll-adjustments. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Level-1 PDA (Process Data Acquisition) system. In difference to the onboard PDA installed with the HMI system, this system is able to collect data much faster and therefore offers better diagnosis and optimization possibilities. The system can be operated in a native or virtualized PC-environment. It can be combined with a camera system as well, to get a picture with the stored data.
The L1-Process basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The process automation covers the control (PLC) and display (HMI) of the process related functions like control loops for pressure, temperature and level, setpoint calculations and so on. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Level-1 Quality Data Recorder (QDR) system. Additionally to the PDA system, QDR brings data in relation to the strip length respectively position. The system can be operated in a native or virtualized PC-environment. This is very useful to have process data set´s reated to the produced coil.
The L1-Safety basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The safety automation covers the control and display of the safety related functions like emergency stop, safety doors and areas of the plant. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
The L1-Striptransport basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI which is developed and operated in a native or virtualized PC-environment. The striptransport automation covers the control (PLC) and display (HMI) of the striptransport related functions like strip head/tail positioning, strip tension control, acceleraton and deceleration of the strip. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Laser Blanking Line with 1 or 2 gantries for structural and exposed parts made of steel and/or aluminum with a strip width of max. 2150 mm
M2R - Production Center M2R consisting of Coining Press M1R with upstream processing stations Products: Piercing, BM and Trimaterialcoins.
MC - High-Speed Blanking Presses with Flywheel drive Products: Circulated Blanks
Mechanical press lines deliver efficient high-volume production of medium-sized and large parts. Equipped with feeder automation and quick die change systems, these lines meet the needs of the stamping plant. Depending on the required forming operations, the lines consist of multiple single presses. A link drive is used to ensure superior drawing results and high stroke rates. This drive design produces a motion curve that can reduce drawing speed by one-third compared to eccentric drives. They offer a long slide stroke and provide the ability to manufacture parts with complex contours todays.
MRH - Products: Mono-metal coins
MRV - Products: Mono and Bi-metal coins
N - Notchmaster Products: Electric Motor Laminations 80 kN and 200 kN notchers as well as fully-automated lines with circular- and linear-transfer automation, and segment notching presses.
Network for SCADA (Supervisory Control and Data Acquisition) is the network infrastructure for all L1, MES (Manufacturing Execution System) and other solutions like Math- and Dosing models. The network and its components are designed for performance, availability and stability in an industrial environment.
The PC-ETU is a industrial-grade interface designed for the daily operation of Air Pollution Control systems. It provides operators with full interactive access to ANDRITZ control systems via Ethernet, offering a user-friendly way to monitor and control flue gas cleaning processes. Deployed with Panel PC or rugged tablet PC hardware.
Coil line for progressive and transfer presses
RS - Products: Rimming and edge lettering of blanks
SAK - Single Action Short (bed) Products: Aluminium Slugs (as raw material) for aerosol cans, tubes and technical parts
SAL - Single Action Long (bed) Products: Electric Motor Laminations 2.500 - 5.000 kN
SAS - Smartline (1.250 - 3.150 kN) (SAS and EV3.8 presses) Products: Electric Motor Laminations
A large variety of image processing applications. Last Blank Detection, Part Centring, Draw Edge Measurement, 3D Part Check, ScrapCheck
Schuler press lines with ServoDirect technology are fast, compact and flexible. Equipped with the Schuler blankloader, crossbar feeder and end-of-line system, the press lines are characterized by high productivity and quality at the same time as short die and tooling change times. With this combination, Schuler is making a decisive contribution to lowering the unit costs of parts, and thus the economic efficiency of press shops.
Process and system technology from Schuler gives you an edge in global competition and quality. From component development to die engineering and production system commissioning, we provide full service in cold, warm and hot forging. With Müller Weingarten and Bêché integrated, our range is stronger than ever, offering advanced solutions with reduced energy use, high precision and greater flexibility.
Stamping and cutting systems from Schuler are used across many industries, enabling flexible and economical production of high-quality sheet metal parts. They handle large volumes, complex geometries, and high-strength materials with reliability. Our broad product range meets the demanding requirements of modern manufacturing. From C-frame and automatic blanking presses to knuckle-joint, servo, and mechanical transfer or ProgDie presses, we work with you to find the ideal solution for your success.
ST - Products:Rimming of blanks
Transfer system for sheet metal and forging applications — suitable for single presses and multi-slide presses.
Virtualization for SCADA (Supervisory Control and Data Acquisition) is a development- and runtime- platform for all L1, MES (Manufacturing Execution System) and other solutions like Math- and Dosing models. The platform is scalable, both in terms of performance and availability. Computers as they are normally used in classic environments are being replaced by virtual machines (VM). The virtualization platform is placed and managed centrally so the maintenance effort is lower and more efficient as for classic environments.
X - Extrusion Press (1.500 - 18.000 kN) Products: technical parts as capacitors, battery housings and automotive parts.
The ANDRITZ digital technologies combined under the Metris technology brand reflect the very latest state of the art in the IIoT/Industry 4.0 sector and provide comprehensive support to customers. Metris products help customers achieve their production and corporate goals in terms of increasing the efficiency and profitability of plants, optimizing the use of resources, avoiding breaks in production, and achieving highest product quality. The Metris All-in-One platform provides full support for industrial plants throughout their entire life cycle.
ProMoBas is a general-purpose, cost-effective platform for building IoT solutions and implementing Andritz process knowledge on site. It is designed to monitor and supervise Electrostatic Precipitator (ESP) and Fabric Filter (FF) operations, providing a powerful data logging and visualization system.
Metris Copilot is an automated, 24/7 support tool that searches for solutions, provides comprehensive training, and enhances operational efficiency through interactive learning and constant availability.
The shortest route to fiber quality. Innovative GPS navigates shortest route to fiber quality at lowest cost. Like your smartphone's GPS can guide you almost anywhere in the world, the "papermaking GPS" guides you in making the right choices about fiber mix, applied energy, and paper quality. It’s significantly reducing trial and error on your machine and saving time and money.
Mill-wide monitoring, tracking, simulation, scheduling and control of production, costs, energy and quality
Metris OPP (Optimization of Process Performance) Process Optimization is a service contract, driven by Andritz Metris IIoT technologies, with guaranteed ROI and no capital investment. The target is to reduce energy & raw material costs and maximize production throughput, gaining significant benefits for operation, while extending quality, stability, and availability.
Operator Training System for Bleaching Plants.
Operator Training System for Boiler Feedwater Treatment Plants.
Operator Training System for ClO2 (Chlorine Dioxide) Plants.
Operator Training System for Coal Fired Thermal Power Plants.
Operator Training System for Cooking Plants.
Operator Training System for CTMP Plants.
Top productivity from the very first stroke, thanks to a digitally simulated forming process: DigiSim delivers guaranteed reliable and optimized production.
Operator Training System for Effluent Treatment Plants.
Operator Training System for Evaporation Plants.
Operator Training System for Gasification Plants.
Test Control Logic With Dynamic Simulation For A Better Startup IDEAS Checkout runs your plant logic against a high fidelity dynamic simulation of the plant in order to perform a thorough test of plant controls, well in advance of plant startup. With both modeling and controls expertise, we can validate both the implementation of the logic, as well as prove that the intent of the control strategy really does work for the selected equipment.
Solutions for training your people quickly and safely so you can meet your start-up schedule.
Multimedia courses, developed by our experts to suit all user needs.
Operator Training System for Lime Kilns.
Operator Training System for Methanol Plants.
Operator Training System for O2 Delignification Plants.
Operator Training System for Paper Machines.
Operator Training System for Power Boilers.
Operator Training System for Pulp Dryers.
Operator Training System for Recausticizing Plants.
Operator Training System for Recovery Boilers.
Operator Training System for Screening systems.
Operator Training System for Steam Distribution and Turbo Generators.
Operator Training System for SulfoLoopPlants.
Operator Training System for Tissue Machines.
Operator Training System for Washing Plants.
Operator Training System for Water Treatment.
Operator Training System for White Liquor Oxidation Plants.
Operator Training System for Woodyards.
The analysis tool Metris addIQ Optimizing and the ANDRITZ specialists seek ways to save money, stabilizing and increasing production on your equipment.
The Metris Energy Monitor is a system designed to provide detailed monitoring of energy consumption in press shops. It helps companies improve energy efficiency, reduce downtime, and lower production costs.
Machine Applications provide a comprehensive view of your machines and production processes, accessible anytime and anywhere. By leveraging data from your machines, this cloud-based solution enhances visibility into production performance and offers insights that help optimize operations.
Built by embedding all the field experience of ANDRITZ Hydro, DiOMera ASSESS is a web-based and collaborative assessment tool to support site inspections. It can be used for any equipment and customized to the specific project needs. It can be used on- and off-line with real-time remote support.
Our Computerized Maintenance Management System allows to structure and manage the daily maintenance activities of all assets, while monitoring all assets’ “life”, spares and all resources involved in the maintenance. The CMMS, based on a customized version of IBM MAXIMO will be interfaced with INTEL to optimize maintenance activities by moving from calendar to predictive maintenance
Upon needs, specific advanced sensors’ systems can be deployed at site using our SENSE technology. It is anchored within 25 years of experience in generator and turbine monitoring for the precise detection of complex failures.
A complete environment with features ranging from data collection, historian, monitoring, analysis and decision making APPs supporter. Combines a complete PIMS solution with Reports, LIMS, Statistical Process Control, Product Traceability and AI/ML.
Shopfloor Operations Management (SOM) is a digital framework designed to increase equipment availability and production performance by systematically reducing downtime and errors on the shopfloor.
Tool to manage maintenance, inspections and repairs. The integrated Asset Manager provides a complete overview of the store floor/plant. All asset types are possible: machines and lines as well as buildings.
ExtendSim Cloud provides access to models located on self-hosted servers for analysis by internal or external users.
ExtendSim is a simulation platform for modeling discrete event, continuous, agent-based, discrete rate, and mixed-mode processes.
ExtendSim CP is a platform for modeling continuous processes
ExtendSim DE for Discrete Event Simulation
ExtendSim Pro for Discrete Event, Discrete Rate, & Reliability Block Diagramming
IDEAS Bronze is a powerful steady-state simulation package for integrated mass & energy balance calculations with thermodynamic, reactions, and phase equilibrium capabilities for modeling and optimizing most commonly used unit operations.
IDEAS Cloud provides access to process simulation models located on self-hosted servers for internal or external users to analyze.
IDEAS Gold offers fully dynamic modeling capabilities to model the transient behavior of the process. These first-principle-based simulation models account for the conservation laws (heat, mass, and momentum) of hydraulic systems with industry-leading pressure-flow network solvers.
Validate the process design with IDEAS Simulation models before constructing the plant - Identify the bottlenecks, alternate control strategies, HAZOP, identify the design errors
IDEAS Silver combines IDEAS Bronze’s steady-state capabilities with additional libraries for the dynamic modeling of bigger volumes/accumulation.
Metris addIQ control system is a unique automation product for separation equipment. Its nucleus is a modular, PLC-based control system that supports you in making best of your equipment. In combination with add-ons and upgrades it maximizes your machine performance regardless of whether you are using an ANDRITZ machine or other makes.
Metris addIQ Connect links your machine to the secure ANDRITZ environment and enables remote support for fast interaction between your machine and the ANDRITZ experts.
Pulp and Paper remote user and m2m access solution, including cybersecurity monitoring of platforms and products tied to service
Whether it’s by app, smart glasses, or tablet: Schuler Connect eliminates the need to wait for a service technician and instead gives you immediate access to knowledgeable support.
Set up dies and manufacture production parts efficiently, and more easily than ever before: Smart Assist is the digital Schuler expert at your side.
Smart Modirack system is a liquor burner rack with optional automation systems. The system is stepwise approach for increasing automation level of the liquor burning system and automation level can be increased in future by adding features afterwards.
Smart Smelt Spout Robot System is designed to automatically clean recovery boiler smelt spouts without human interaction. The system is based on heavy duty industrial robots. The system is delivered with central safety control unit, robots and separate robot controllers. Safety system is based on safety fences and doors with magnetic locks. Central control unit can be connected to DCS for added situational awareness and remote control.
O2 analyzer with filter.
The Advanced Condition Monitoring and Protection System (AdvaCon) is a system for recording and evaluating vibration signals. The main application of the AdvaCon is status monitoring of high- and low-consistency refiners, as well as of rotating machine elements such as motors and gear units. The refiner plates and the condition of bearings can be monitored during operation by means of acceleration sensors that are mounted on the housing.
Continuous Emission Monitoring System analyzes TRS, SO2, O2, CO, NOx, particulate matter, humidity, flow, temperature and pressure. Consists of analyzers and sample handling system.
Chip Level Measurement K-4000 provides accurate chip level measurement. Accurate chip level measurement in a hydraulically filled vessel is key to maintaining a consistent cooking time and compaction profile in the cooking vessels. K-4000 system uses a programmable logic controller and signal modules in the field cabinet to analyze and condition raw signals from each level indication sensor, calculate a total level based on decades of ANDRITZ experience, and then output the conditioned raw signals and calculated total level to the mill’s distributed control system (DCS).
Chip Pump EKG system will measure the phase angle of each running chip pump impeller and adjusts the wanted running angle compared to the master chip pump. ChipPumpEKG system indicates the performance as well as mechanical condition of chip pumping system.
DD-Washer Sealing Water EKG solution provides real-time information about critical measurement parameters and running hours of DD-Washers.
Dehumidifier with mechanical compressor, glass serpentine and automatic condensate drainage.
Gas Analysis System: - L70 (O2, SO2, TRS, NOx and CO Analyzer, Scrubber, Oxidation oven) and - S22 (Probe) and SD1100 (Dehumidifiers, Filtration) or - SD1500 (Heated filter) and DL2100 (Dehumidifier).
The ANDRITZ Metris FeederEKG Automatic Ajustment System fuses real-time process feedback to adjust rotor position. Production rate, motor load, chip chute level, feeder speed and rotor position are continuously monitored.
Smart sensor to analyze and monitor crystal sizes online in ash re-crystallization process. The analytics enable to keep the optimal size of crystals, leading to effective chlorine removal and more stable operation of the centrifuge.
Sample Probe with Remote Calibration Input and Condensate Drain.
Gas analysis system comprises one or more analyzers and sample handling system. Usually measures TRS, SO2, O2, CO, CO2, NOx. The system can be in a cabinet or in a shelter. It can be used in a process control, environmental monitoring or safety.
Heated filter and dehumidifier in stainless steel or fiberglass cabinet.
Probe with Heated Filter and Blowback System in Stainless Steel Cabinet.
Bark SCAN is an image-processing system that continuously measures the quantity of good wood in the bark on the bark belt conveyor. The system processes the data in real time, enabling the wood-room operators or the control system to run the debarking process so that the amount of good wood in the bark can be minimized. The reduced wood loss brings savings in the raw material costs. Bark SCAN is typically utilized in connection with the debarking process optimization package.
The Smart Chipper EKG is a unique condition monitoring solution. It gives online information and knowledge about the chipper vitals and its knife system. Similar to the device a doctor hooks up to the human body to evaluate heart health, the Chipper EKG keeps track of the heart of the chipper – the knife. The EKG indicates the knife contact with the log and shows its real-time enriched with special insights.
The Smart Crusher EKG is a unique condition monitoring solution. It provides vital information and knowledge about the biocrusher and its knife system via online data. Similar to the device a doctor hooks up to the human body to evaluate how healthy the heart is, the Crusher EKG keeps track of the heart of the crusher.
The unique Smart Drum EKG debarking drum monitoring solution ensures trouble-free operation. By monitoring the condition of the drum support system, operating issues can be predicted and unplanned shutdowns avoided, guaranteeing an uninterrupted debarking process and achieving significant cost savings in almost no time at all.
Smart Fiberline Quality Tracking establishes a computational quality value for pulp. It provides real-time monitoring of the pulp quality based on process variables, and enables users proactively optimize the forecast of the final pulp quality. With Smart Fiberline Quality Tracking, improved pulp quality, higher production availability and improved customer experience is achieved.
Strain gage-based ash load measurement for hanging heat transfer surfaces in recovery boilers
Fully automated measurement system to monitor lime mud dry solids after lime mud filter using NIR.
LogScan is an advanced image processing system designed to measure the debarking degree in real time. It continuously analyzes the amount of bark present on logs as they exit the debarking drum, providing accurate and reliable monitoring of debarking performance. The system processes the data in real time, enabling the wood room operators or the control system to run the debarking process so that the cleanliness of the logs remains at an optimum level. Log SCAN is typically utilized in connection with the debarking process optimization package.
By installing ANDRITZ’s unique multi-monitoring solution Smart Screen EKG at a gyratory chip screen, the screening process can be optimized to achieve trouble-free operation. If the condition of the screen is monitored, it is possible to predict and then avoid operating issues, providing significant cost savings within a short period of time.
Metris app with artificial intelligence-powered leakage detection for safe recovery boiler operation. Water Leakage Advisor combines traditional mass balance calculations with machine learning algorithms predicting boiler conditions and detecting any abnormal process conditions associated with water or steam leaks. The analysis is based on normal recovery boiler instrumentation, but additional instrumentation can be used to improve leakage detection.