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Advanced Process Control for Bleaching Plants in the Pulp Industry.
Chemical Plant ACE uses model-based predictive, adaptive control for the generation of Chlorine Dioxide solution for the Pulping industry.
Advanced Process Control for Continuous Digesters in the Pulp Industry.
Advanced Process Control for WasteWater Treatment.
Advanced Process Control for Evaporation Plants in the Pulp Industry.
Advanced Process Control for Flash Dryers in the Pulp Industry.
Advanced Process Control for Lime Kilns in the Pulp Industry.
Advanced Process Control for O2 Delig plants in the Pulp Industry.
Advanced Process Control for Power Boilers.
Advanced Process Control for Pulp Dryers in the Pulp Industry.
Advanced Process Control for Recausticizing Plants in the Pulp Industry.
Advanced Process Control for the combustion control of the Recovery Boiler in the Pulp Industry.
Advanced Process Control for sootblowers management of the Recovery Boiler in the Pulp Industry.
Advanced Process Control for Screening Area in the Pulp Industry.
Advanced Process Control for Steam Network and energy optimization, including load shedding of the steam system.
Advanced Process Control for Brown Stock Washing area in the Pulp Industry.
Advanced Process Control for Water Treatment.
Smart Carryover Measurement is designed for measurement of the carryover from the recovery boiler flue gas. The system measures a relative amount of sulphate, sulfide and unburnt components in the flue gases. Carryover tool is a stand-alone measurement with optional connection to DCS. The sample is taken manually with a sample rod and analyzed in delivered analysis station.
Char Bed Measurement tool is designed for 3D modeling of the recovery boiler char bed and its location. Measurements are made from video feed of at least two furnace cameras on different walls. Measurement values can be presented in DCS via OPC UA.
Visual analysis of lime kiln’s burner flame shape and size into numerical form.
Smart Smelt Flow Measurement is designed for measurement of the recovery boiler smelt spouts flow velocity and volumetric flow rate. The system also measures the fouling of the smelt spouts and furnace smelt flashes. Fouling index can be used to control smelt spouts cleaning robot. Measurements are made from video feeds of the smelt spout CCTV cameras. Smelt flow measurement values can be presented on DCS via OPC UA. System requires at CCTV camera for each spout
It has proactive ways to identify predictive risks of malfunctions and ensure the integrity of assets, minimizing production disruptions. The focus is on asset reliability and production availability.
Metris VibePro is your solution for real-time, 24/7 machinery health monitoring. Equipped with cutting-edge vibration and temperature sensors, VibePro delivers actionable insights that help you detect issues early and prevent costly downtime. With a battery life of up to 15 years and seamless wireless connectivity, it offers long-term reliability and flexible deployment across any industrial environment. Experience proactive maintenance, extend equipment lifespan, and keep your operations running smoothly with Metris VibePro, the future of predictive maintenance.
Power Boiler Analytics and Monitoring is a digital advisor that runs 24 hours and 7 days a week using live data from your plant to improve its overall performance. Push notifications via e-mail increase the operators’ awareness of unstable operating conditions, from fuel feeding down to flue gas treatment. Recommendations can provide guidance on how to return the plant to better productivity.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
It is a solution to manage the area, including Smart Sequences, Anomaly Management, Production Scheduling and Management.
Digital Twin for Bleaching area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Cooking area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Evaporation area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Lime Kilns, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Oxigen Delignification in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Power Boilers, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Pulp Dryers in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Caustizising plant in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Recovery Boilers in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for screening area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for Washing area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Digital Twin for White Liquor Oxidation area in the Pulp Industry, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
The ANDRITZ digital technologies combined under the Metris technology brand reflect the very latest state of the art in the IIoT/Industry 4.0 sector and provide comprehensive support to customers. Metris products help customers achieve their production and corporate goals in terms of increasing the efficiency and profitability of plants, optimizing the use of resources, avoiding breaks in production, and achieving highest product quality. The Metris All-in-One platform provides full support for industrial plants throughout their entire life cycle.
ProMoBas is a general-purpose, cost-effective platform for building IoT solutions and implementing Andritz process knowledge on site. It is designed to monitor and supervise Electrostatic Precipitator (ESP) and Fabric Filter (FF) operations, providing a powerful data logging and visualization system.
Metris Copilot is an automated, 24/7 support tool that searches for solutions, provides comprehensive training, and enhances operational efficiency through interactive learning and constant availability.
The shortest route to fiber quality. Innovative GPS navigates shortest route to fiber quality at lowest cost. Like your smartphone's GPS can guide you almost anywhere in the world, the "papermaking GPS" guides you in making the right choices about fiber mix, applied energy, and paper quality. It’s significantly reducing trial and error on your machine and saving time and money.
Metris OPP (Optimization of Process Performance) Process Optimization is a service contract, driven by Andritz Metris IIoT technologies, with guaranteed ROI and no capital investment. The target is to reduce energy & raw material costs and maximize production throughput, gaining significant benefits for operation, while extending quality, stability, and availability.
Operator Training System for Bleaching Plants.
Operator Training System for Boiler Feedwater Treatment Plants.
Operator Training System for ClO2 (Chlorine Dioxide) Plants.
Operator Training System for Coal Fired Thermal Power Plants.
Operator Training System for Cooking Plants.
Operator Training System for Effluent Treatment Plants.
Operator Training System for Evaporation Plants.
Operator Training System for Gasification Plants.
Test Control Logic With Dynamic Simulation For A Better Startup IDEAS Checkout runs your plant logic against a high fidelity dynamic simulation of the plant in order to perform a thorough test of plant controls, well in advance of plant startup. With both modeling and controls expertise, we can validate both the implementation of the logic, as well as prove that the intent of the control strategy really does work for the selected equipment.
Solutions for training your people quickly and safely so you can meet your start-up schedule.
Multimedia courses, developed by our experts to suit all user needs.
Operator Training System for Lime Kilns.
Operator Training System for Methanol Plants.
Operator Training System for O2 Delignification Plants.
Operator Training System for Power Boilers.
Operator Training System for Pulp Dryers.
Operator Training System for Recausticizing Plants.
Operator Training System for Recovery Boilers.
Operator Training System for Screening systems.
Operator Training System for Steam Distribution and Turbo Generators.
Operator Training System for SulfoLoopPlants.
Operator Training System for Washing Plants.
Operator Training System for Water Treatment.
Operator Training System for White Liquor Oxidation Plants.
Operator Training System for Woodyards.
A complete environment with features ranging from data collection, historian, monitoring, analysis and decision making APPs supporter. Combines a complete PIMS solution with Reports, LIMS, Statistical Process Control, Product Traceability and AI/ML.
IDEAS Bronze is a powerful steady-state simulation package for integrated mass & energy balance calculations with thermodynamic, reactions, and phase equilibrium capabilities for modeling and optimizing most commonly used unit operations.
IDEAS Gold offers fully dynamic modeling capabilities to model the transient behavior of the process. These first-principle-based simulation models account for the conservation laws (heat, mass, and momentum) of hydraulic systems with industry-leading pressure-flow network solvers.
Validate the process design with IDEAS Simulation models before constructing the plant - Identify the bottlenecks, alternate control strategies, HAZOP, identify the design errors
IDEAS Silver combines IDEAS Bronze’s steady-state capabilities with additional libraries for the dynamic modeling of bigger volumes/accumulation.
Smart Modirack system is a liquor burner rack with optional automation systems. The system is stepwise approach for increasing automation level of the liquor burning system and automation level can be increased in future by adding features afterwards.
Smart Smelt Spout Robot System is designed to automatically clean recovery boiler smelt spouts without human interaction. The system is based on heavy duty industrial robots. The system is delivered with central safety control unit, robots and separate robot controllers. Safety system is based on safety fences and doors with magnetic locks. Central control unit can be connected to DCS for added situational awareness and remote control.
O2 analyzer with filter.
The Advanced Condition Monitoring and Protection System (AdvaCon) is a system for recording and evaluating vibration signals. The main application of the AdvaCon is status monitoring of high- and low-consistency refiners, as well as of rotating machine elements such as motors and gear units. The refiner plates and the condition of bearings can be monitored during operation by means of acceleration sensors that are mounted on the housing.
Continuous Emission Monitoring System analyzes TRS, SO2, O2, CO, NOx, particulate matter, humidity, flow, temperature and pressure. Consists of analyzers and sample handling system.
Chip Level Measurement K-4000 provides accurate chip level measurement. Accurate chip level measurement in a hydraulically filled vessel is key to maintaining a consistent cooking time and compaction profile in the cooking vessels. K-4000 system uses a programmable logic controller and signal modules in the field cabinet to analyze and condition raw signals from each level indication sensor, calculate a total level based on decades of ANDRITZ experience, and then output the conditioned raw signals and calculated total level to the mill’s distributed control system (DCS).
Chip Pump EKG system will measure the phase angle of each running chip pump impeller and adjusts the wanted running angle compared to the master chip pump. ChipPumpEKG system indicates the performance as well as mechanical condition of chip pumping system.
DD-Washer Sealing Water EKG solution provides real-time information about critical measurement parameters and running hours of DD-Washers.
Dehumidifier with mechanical compressor, glass serpentine and automatic condensate drainage.
Gas Analysis System: - L70 (O2, SO2, TRS, NOx and CO Analyzer, Scrubber, Oxidation oven) and - S22 (Probe) and SD1100 (Dehumidifiers, Filtration) or - SD1500 (Heated filter) and DL2100 (Dehumidifier).
The ANDRITZ Metris FeederEKG Automatic Ajustment System fuses real-time process feedback to adjust rotor position. Production rate, motor load, chip chute level, feeder speed and rotor position are continuously monitored.
Smart sensor to analyze and monitor crystal sizes online in ash re-crystallization process. The analytics enable to keep the optimal size of crystals, leading to effective chlorine removal and more stable operation of the centrifuge.
Sample Probe with Remote Calibration Input and Condensate Drain.
Gas analysis system comprises one or more analyzers and sample handling system. Usually measures TRS, SO2, O2, CO, CO2, NOx. The system can be in a cabinet or in a shelter. It can be used in a process control, environmental monitoring or safety.
Heated filter and dehumidifier in stainless steel or fiberglass cabinet.
Probe with Heated Filter and Blowback System in Stainless Steel Cabinet.
The Smart Chipper EKG is a unique condition monitoring solution. It gives online information and knowledge about the chipper vitals and its knife system. Similar to the device a doctor hooks up to the human body to evaluate heart health, the Chipper EKG keeps track of the heart of the chipper – the knife. The EKG indicates the knife contact with the log and shows its real-time enriched with special insights.
The unique Smart Drum EKG debarking drum monitoring solution ensures trouble-free operation. By monitoring the condition of the drum support system, operating issues can be predicted and unplanned shutdowns avoided, guaranteeing an uninterrupted debarking process and achieving significant cost savings in almost no time at all.
Smart Fiberline Quality Tracking establishes a computational quality value for pulp. It provides real-time monitoring of the pulp quality based on process variables, and enables users proactively optimize the forecast of the final pulp quality. With Smart Fiberline Quality Tracking, improved pulp quality, higher production availability and improved customer experience is achieved.
Strain gage-based ash load measurement for hanging heat transfer surfaces in recovery boilers
Fully automated measurement system to monitor lime mud dry solids after lime mud filter using NIR.
LogScan is an advanced image processing system designed to measure the debarking degree in real time. It continuously analyzes the amount of bark present on logs as they exit the debarking drum, providing accurate and reliable monitoring of debarking performance. The system processes the data in real time, enabling the wood room operators or the control system to run the debarking process so that the cleanliness of the logs remains at an optimum level. Log SCAN is typically utilized in connection with the debarking process optimization package.
By installing ANDRITZ’s unique multi-monitoring solution Smart Screen EKG at a gyratory chip screen, the screening process can be optimized to achieve trouble-free operation. If the condition of the screen is monitored, it is possible to predict and then avoid operating issues, providing significant cost savings within a short period of time.
Metris app with artificial intelligence-powered leakage detection for safe recovery boiler operation. Water Leakage Advisor combines traditional mass balance calculations with machine learning algorithms predicting boiler conditions and detecting any abnormal process conditions associated with water or steam leaks. The analysis is based on normal recovery boiler instrumentation, but additional instrumentation can be used to improve leakage detection.