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Fully automated predictive model for the entire annealing process' from heating to cooling.
The mathematical model for carbon steel pickling helps to maximize the overall production efficiency and throughput with assuring the required product quality also in cases of varying material properties and process conditions. The model is based on a real-time chemical optimization that directly controls the process state and acid concentrations in fully autonomous way.
ECOmaster software solution enables an ECOmode for the acid regeneration plants, that brings such strong advantages as: high energy savings, existing plants capacity increase as well as the smaller carbon footprint.
The Level 2 process automation for cold rolling mills is the link between the basic automation and customers product planning system (Level 3/ERP). This is a powerful tool for storing and configuring the production schedule and calculation of pass schedules and flatness presettings. It also assists the operator with the general handling of the product and process data by providing graphical visualization and reporting. With the Storage Management function paper coils, sleeves, etc. are handled. This includes drive commands for cranes.
The Level 2 process automation for finishing lines is the link between the basic automation and customers product planning system (Level 3/ERP). This is a powerful tool for storing and configuring the production schedule and creating setpoints. It also assists the operator with the general handling of the product data by providing graphical visualization and reporting.
Advanced Process Control for Lime Kilns in the Pulp Industry.
The mathematical model for the stainless steel lines assists the production by applying the optimal process settings for the furnace control, pickling dosing, scalebreaker and shotblaster treatment. The model performs an accurate and efficient process control that reflects the real-time changes of the product mix.
"Andritz MES is an essential part of the plant automation system that takes the responsibility of delivering current and accurate information for the effective plant operation.
Advanced Process Control for Power Boilers.
Advanced Process Control for Steam Network and energy optimization, including load shedding of the steam system.
Shape control systems supplied by ANDRITZ Metals Germany are used in different rolling mills and strip processing plants in the steel, stainless steel, and non-ferrous metals industries. The shape:tronic System consisting of a model predictive control software in conjunction with a reliable shapemeter roll ensures excellent strip shape qualities and high production.
Visual Die Protection (VDP) detects potential sources of die damage in advance (with a camera), allowing to automatically take timely corrective action to prevent damage and failures from occurring.
Visual Quality Inspection (VQI) detects defects in the shape, surface or appearance of parts (with a camera) and allows to divide between acceptable and not acceptable quality.
Metris VibePro is your solution for real-time, 24/7 machinery health monitoring. Equipped with cutting-edge vibration and temperature sensors, VibePro delivers actionable insights that help you detect issues early and prevent costly downtime. With a battery life of up to 15 years and seamless wireless connectivity, it offers long-term reliability and flexible deployment across any industrial environment. Experience proactive maintenance, extend equipment lifespan, and keep your operations running smoothly with Metris VibePro, the future of predictive maintenance.
Digital Twin for Lime Kilns, including Virtual Transmitters, Instrument Health Check, Operation Limits, Setpoint Optimization and KPIs.
Can you train personnel and test your system without impacting production? Can you test the newest security system upgrade without risk to stop the production? It’s all possible with the Press Shop Digital Twin. Save you time and money.
Mechanical or hydraulic tryout presses are best suited for use in die testing and start-up before volume production begins. At this point in time the line operator has the full press capacity available and, as required, can perform a precisely controlled closing of upper and lower die. As regards size/capacity, performance specifications, and detailed equipment options, tryout presses from Schuler can be perfectly adapted to the specific requirements of die testing, tryout, and pilot lot production runs.
CF - Cup Former Products:Beverage and food cans
L1-Application in native or virtualized environments for process control and HMI. Products: 2-high, 4-high, 6-high, S6-high, 4-/S6-high, MonoBlock, 20-high, SPM
L1-Application in native or virtualized environments for process control, safety and HMI. Products: Cut-to-length lines, Precision leveling, Slitting lines, Tension leveling and degreasing lines
L1-Automation for a mechanical press with electric motor(s) which includes a programmed PLC and HMI Runtime. Included in new presses, but also available as retrofit of an existing press.
The L1-Materialtracking basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed in a native or virtualized PC-environment. The materialtracking automation covers the control (PLC) and display (HMI) of the materialtracking related functions like distribution of coil data and setpoints from MES to the related PLC´s and plant unit´s and position tracking of the strip head/tail of the plant. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
The L1-Movements basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The movements automation covers the control (PLC) and display (HMI) of the movements related functions like coil loading- and unloading sequences, table- and roll-adjustments. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Level-1 PDA (Process Data Acquisition) system. In difference to the onboard PDA installed with the HMI system, this system is able to collect data much faster and therefore offers better diagnosis and optimization possibilities. The system can be operated in a native or virtualized PC-environment. It can be combined with a camera system as well, to get a picture with the stored data.
The L1-Process basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The process automation covers the control (PLC) and display (HMI) of the process related functions like control loops for pressure, temperature and level, setpoint calculations and so on. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Level-1 Quality Data Recorder (QDR) system. Additionally to the PDA system, QDR brings data in relation to the strip length respectively position. The system can be operated in a native or virtualized PC-environment. This is very useful to have process data set´s reated to the produced coil.
The L1-Safety basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The safety automation covers the control and display of the safety related functions like emergency stop, safety doors and areas of the plant. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
The L1-Striptransport basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI which is developed and operated in a native or virtualized PC-environment. The striptransport automation covers the control (PLC) and display (HMI) of the striptransport related functions like strip head/tail positioning, strip tension control, acceleraton and deceleration of the strip. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
M2R - Production Center M2R consisting of Coining Press M1R with upstream processing stations Products: Piercing, BM and Trimaterialcoins.
MC - High-Speed Blanking Presses with Flywheel drive Products: Circulated Blanks
Mechanical press lines deliver efficient high-volume production of medium-sized and large parts. Equipped with feeder automation and quick die change systems, these lines meet the needs of the stamping plant. Depending on the required forming operations, the lines consist of multiple single presses. A link drive is used to ensure superior drawing results and high stroke rates. This drive design produces a motion curve that can reduce drawing speed by one-third compared to eccentric drives. They offer a long slide stroke and provide the ability to manufacture parts with complex contours todays.
MRH - Products: Mono-metal coins
MRV - Products: Mono and Bi-metal coins
N - Notchmaster Products: Electric Motor Laminations 80 kN and 200 kN notchers as well as fully-automated lines with circular- and linear-transfer automation, and segment notching presses.
Network for SCADA (Supervisory Control and Data Acquisition) is the network infrastructure for all L1, MES (Manufacturing Execution System) and other solutions like Math- and Dosing models. The network and its components are designed for performance, availability and stability in an industrial environment.
RS - Products: Rimming and edge lettering of blanks
SAK - Single Action Short (bed) Products: Aluminium Slugs (as raw material) for aerosol cans, tubes and technical parts
SAL - Single Action Long (bed) Products: Electric Motor Laminations 2.500 - 5.000 kN
SAS - Smartline (1.250 - 3.150 kN) (SAS and EV3.8 presses) Products: Electric Motor Laminations
A large variety of image processing applications. Last Blank Detection, Part Centring, Draw Edge Measurement, 3D Part Check, ScrapCheck
Schuler press lines with ServoDirect technology are fast, compact and flexible. Equipped with the Schuler blankloader, crossbar feeder and end-of-line system, the press lines are characterized by high productivity and quality at the same time as short die and tooling change times. With this combination, Schuler is making a decisive contribution to lowering the unit costs of parts, and thus the economic efficiency of press shops.
Process and system technology from Schuler gives you an edge in global competition and quality. From component development to die engineering and production system commissioning, we provide full service in cold, warm and hot forging. With Müller Weingarten and Bêché integrated, our range is stronger than ever, offering advanced solutions with reduced energy use, high precision and greater flexibility.
Stamping and cutting systems from Schuler are used across many industries, enabling flexible and economical production of high-quality sheet metal parts. They handle large volumes, complex geometries, and high-strength materials with reliability. Our broad product range meets the demanding requirements of modern manufacturing. From C-frame and automatic blanking presses to knuckle-joint, servo, and mechanical transfer or ProgDie presses, we work with you to find the ideal solution for your success.
ST - Products:Rimming of blanks
Transfer system for sheet metal and forging applications — suitable for single presses and multi-slide presses.
Virtualization for SCADA (Supervisory Control and Data Acquisition) is a development- and runtime- platform for all L1, MES (Manufacturing Execution System) and other solutions like Math- and Dosing models. The platform is scalable, both in terms of performance and availability. Computers as they are normally used in classic environments are being replaced by virtual machines (VM). The virtualization platform is placed and managed centrally so the maintenance effort is lower and more efficient as for classic environments.
X - Extrusion Press (1.500 - 18.000 kN) Products: technical parts as capacitors, battery housings and automotive parts.
The ANDRITZ digital technologies combined under the Metris technology brand reflect the very latest state of the art in the IIoT/Industry 4.0 sector and provide comprehensive support to customers. Metris products help customers achieve their production and corporate goals in terms of increasing the efficiency and profitability of plants, optimizing the use of resources, avoiding breaks in production, and achieving highest product quality. The Metris All-in-One platform provides full support for industrial plants throughout their entire life cycle.
Metris Copilot is an automated, 24/7 support tool that searches for solutions, provides comprehensive training, and enhances operational efficiency through interactive learning and constant availability.
Top productivity from the very first stroke, thanks to a digitally simulated forming process: DigiSim delivers guaranteed reliable and optimized production.
Multimedia courses, developed by our experts to suit all user needs.
Operator Training System for Lime Kilns.
Tool to manage maintenance, inspections and repairs. The integrated Asset Manager provides a complete overview of the store floor/plant. All asset types are possible: machines and lines as well as buildings.
Whether it’s by app, smart glasses, or tablet: Schuler Connect eliminates the need to wait for a service technician and instead gives you immediate access to knowledgeable support.
Set up dies and manufacture production parts efficiently, and more easily than ever before: Smart Assist is the digital Schuler expert at your side.
Continuous Emission Monitoring System analyzes TRS, SO2, O2, CO, NOx, particulate matter, humidity, flow, temperature and pressure. Consists of analyzers and sample handling system.
Dehumidifier with mechanical compressor, glass serpentine and automatic condensate drainage.
Gas analysis system comprises one or more analyzers and sample handling system. Usually measures TRS, SO2, O2, CO, CO2, NOx. The system can be in a cabinet or in a shelter. It can be used in a process control, environmental monitoring or safety.
Heated filter and dehumidifier in stainless steel or fiberglass cabinet.
Probe with Heated Filter and Blowback System in Stainless Steel Cabinet.