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Mechanical or hydraulic tryout presses are best suited for use in die testing and start-up before volume production begins. At this point in time the line operator has the full press capacity available and, as required, can perform a precisely controlled closing of upper and lower die. As regards size/capacity, performance specifications, and detailed equipment options, tryout presses from Schuler can be perfectly adapted to the specific requirements of die testing, tryout, and pilot lot production runs.
Blanking lines equipped with conventional and servo-presses to manufacture and stack of shaped blanks. Addition application by using a oscillatiing die to produce rectangular, parallelogram and trapezoidal blanks.
CF - Cup Former Products:Beverage and food cans
L1-Application in native or virtualized environments for process control and HMI. Products: 2-high, 4-high, 6-high, S6-high, 4-/S6-high, MonoBlock, 20-high, SPM
L1-Application in native or virtualized environments for process control, safety and HMI. Products: Cut-to-length lines, Precision leveling, Slitting lines, Tension leveling and degreasing lines
L1-Automation for a mechanical press with electric motor(s) which includes a programmed PLC and HMI Runtime. Included in new presses, but also available as retrofit of an existing press.
The L1-Automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The automation covers the control (PLC, Safety) and display (HMI) of the process related functions like servo axis control, sequencers, alarms, product parameters, machine parameters and so on. The product also covers basic data collection tools like Soublog. Interfaces to MES systems, Metris - Digital Solutions are foreseen.
The L1-Materialtracking basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed in a native or virtualized PC-environment. The materialtracking automation covers the control (PLC) and display (HMI) of the materialtracking related functions like distribution of coil data and setpoints from MES to the related PLC´s and plant unit´s and position tracking of the strip head/tail of the plant. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
The L1-Movements basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The movements automation covers the control (PLC) and display (HMI) of the movements related functions like coil loading- and unloading sequences, table- and roll-adjustments. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Level-1 PDA (Process Data Acquisition) system. In difference to the onboard PDA installed with the HMI system, this system is able to collect data much faster and therefore offers better diagnosis and optimization possibilities. The system can be operated in a native or virtualized PC-environment. It can be combined with a camera system as well, to get a picture with the stored data.
The L1-Process basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The process automation covers the control (PLC) and display (HMI) of the process related functions like control loops for pressure, temperature and level, setpoint calculations and so on. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Level-1 Quality Data Recorder (QDR) system. Additionally to the PDA system, QDR brings data in relation to the strip length respectively position. The system can be operated in a native or virtualized PC-environment. This is very useful to have process data set´s reated to the produced coil.
The L1-Safety basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI runtime which is developed and operated in a native or virtualized PC-environment. The safety automation covers the control and display of the safety related functions like emergency stop, safety doors and areas of the plant. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
The L1-Striptransport basic automation is the programmed logic for the PLC (acc. IEC 61131-3) and the HMI which is developed and operated in a native or virtualized PC-environment. The striptransport automation covers the control (PLC) and display (HMI) of the striptransport related functions like strip head/tail positioning, strip tension control, acceleraton and deceleration of the strip. Interfaces to the Andritz Advanced Automation, Metris - Digital Solutions are foreseen.
Laser Blanking Line with 1 or 2 gantries for structural and exposed parts made of steel and/or aluminum with a strip width of max. 2150 mm
M2R - Production Center M2R consisting of Coining Press M1R with upstream processing stations Products: Piercing, BM and Trimaterialcoins.
MC - High-Speed Blanking Presses with Flywheel drive Products: Circulated Blanks
Mechanical press lines deliver efficient high-volume production of medium-sized and large parts. Equipped with feeder automation and quick die change systems, these lines meet the needs of the stamping plant. Depending on the required forming operations, the lines consist of multiple single presses. A link drive is used to ensure superior drawing results and high stroke rates. This drive design produces a motion curve that can reduce drawing speed by one-third compared to eccentric drives. They offer a long slide stroke and provide the ability to manufacture parts with complex contours todays.
MRH - Products: Mono-metal coins
MRV - Products: Mono and Bi-metal coins
N - Notchmaster Products: Electric Motor Laminations 80 kN and 200 kN notchers as well as fully-automated lines with circular- and linear-transfer automation, and segment notching presses.
Network for SCADA (Supervisory Control and Data Acquisition) is the network infrastructure for all L1, MES (Manufacturing Execution System) and other solutions like Math- and Dosing models. The network and its components are designed for performance, availability and stability in an industrial environment.
The PC-ETU is a industrial-grade interface designed for the daily operation of Air Pollution Control systems. It provides operators with full interactive access to ANDRITZ control systems via Ethernet, offering a user-friendly way to monitor and control flue gas cleaning processes. Deployed with Panel PC or rugged tablet PC hardware.
Coil line for progressive and transfer presses
RS - Products: Rimming and edge lettering of blanks
SAK - Single Action Short (bed) Products: Aluminium Slugs (as raw material) for aerosol cans, tubes and technical parts
SAL - Single Action Long (bed) Products: Electric Motor Laminations 2.500 - 5.000 kN
SAS - Smartline (1.250 - 3.150 kN) (SAS and EV3.8 presses) Products: Electric Motor Laminations
A large variety of image processing applications. Last Blank Detection, Part Centring, Draw Edge Measurement, 3D Part Check, ScrapCheck
Schuler press lines with ServoDirect technology are fast, compact and flexible. Equipped with the Schuler blankloader, crossbar feeder and end-of-line system, the press lines are characterized by high productivity and quality at the same time as short die and tooling change times. With this combination, Schuler is making a decisive contribution to lowering the unit costs of parts, and thus the economic efficiency of press shops.
Process and system technology from Schuler gives you an edge in global competition and quality. From component development to die engineering and production system commissioning, we provide full service in cold, warm and hot forging. With Müller Weingarten and Bêché integrated, our range is stronger than ever, offering advanced solutions with reduced energy use, high precision and greater flexibility.
Stamping and cutting systems from Schuler are used across many industries, enabling flexible and economical production of high-quality sheet metal parts. They handle large volumes, complex geometries, and high-strength materials with reliability. Our broad product range meets the demanding requirements of modern manufacturing. From C-frame and automatic blanking presses to knuckle-joint, servo, and mechanical transfer or ProgDie presses, we work with you to find the ideal solution for your success.
ST - Products:Rimming of blanks
Transfer system for sheet metal and forging applications — suitable for single presses and multi-slide presses.
Virtualization for SCADA (Supervisory Control and Data Acquisition) is a development- and runtime- platform for all L1, MES (Manufacturing Execution System) and other solutions like Math- and Dosing models. The platform is scalable, both in terms of performance and availability. Computers as they are normally used in classic environments are being replaced by virtual machines (VM). The virtualization platform is placed and managed centrally so the maintenance effort is lower and more efficient as for classic environments.
X - Extrusion Press (1.500 - 18.000 kN) Products: technical parts as capacitors, battery housings and automotive parts.